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Injection molding guide

Solid Density vs Melt Density in Molding Calculations

Why part-mass and barrel-volume calculations must keep their density basis separate.

The engineering question

Solid density connects finished-part volume to mass. Melt density belongs to a stated molten processing condition when comparing shot mass with injection-unit volume. Filled grades, moisture, temperature, and test basis matter.

What to document

Do not transfer a material-hub solid-density example into a melt-volume calculation without a documented melt-density basis.

Practical workflow

Use Resin Weight for finished-part mass and Shot Volume for a documented melt-density conversion.

Validation boundary

Use manufacturer documentation, grade-specific supplier data, controlled process records, and trials for any equipment, quality, material, or commercial commitment. A static calculator is a transparent starting point, not a simulation or approval.

Reference

BASF Ultradur processing notes