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Injection molding support

Material calculations, starting with density and resin use

Use grade-specific material data for part mass and costing. This focused hub supports the injection molding workflow; it is not a generic material-property database.

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Weight and resin cost

Reference density: verify the exact grade

Density is suitable for converting a finished part’s measured or CAD volume to mass. The figures below are manufacturer-published solid-density references, not melt-density values for barrel/shot-volume calculations.

Material gradeDensityBasis
Ultramid B3S Q661 (PA6)1.13 g/cm³ISO 1183; BASF product data
Ultradur B 4300 G6 HR (PBT-GF30)1.51 g/cm³ISO 1183; BASF product data, typical uncoloured value at 23°C

Fillers, moisture, colour, temperature, and grade can change density. Enter the value from the exact material data sheet or a validated part measurement. Do not copy these solid-density figures into the Shot Volume Calculator, which asks for melt density.

BASF Ultramid B3S Q661 data · BASF Ultradur B 4300 G6 HR data

Data selection workflow

Choose a material property by the calculation, state, and decision.

Record the exact grade, condition, test basis, and temperature context before moving a value between a part, a barrel, a mold, or a cost model. The limited density examples above are solid-state examples, not a general property database.

PropertySource and condition to recordUsed byDo not substitute it for
Solid densityExact-grade data sheet or repeatable molded-part measurement; note filled grade and dry/conditioned state.Resin Weight for finished-part mass from volume.Melt density in Shot Volume.
Melt densitySupplier processing data or a documented process-specific basis; retain resin and melt-temperature context.Shot Volume when comparing complete shot mass with injection-unit volume.A universal conversion from a PS shot-weight rating.
Linear shrinkageExact grade, filler level, flow direction, processing basis, and molded dimension; trials remain the validation source.Mold Shrinkage for a nominal cavity allowance.One isotropic rule for an orientation-sensitive part.
Thermal diffusivityGrade-relevant technical data with a stated temperature basis; identify the controlling wall and ejection criterion.Cooling Time for a first flat-wall comparison.Cooling-channel design or a production setting without trials.
Purchase mass and priceCurrent purchasing record, weighed part and runner mass, cavity allocation, and explicit recovery or scrap policy.Material Cost Per Part.A finished part quotation or total conversion cost.

For a new grade, retrieve the supplier data sheet first and retain the record with the calculation. The cited BASF grade rows above illustrate the required level of specificity; they are not defaults for another resin family.

Calculate resin weight · Calculate shot volume · Estimate material cost

Material planning tools

Use grade-specific data in a documented blend and purchase workflow

Carry exact solid density into extrusion line planning

Use the grade-specific solid density or a validated product mass-per-length record in the Extrusion Line Throughput Calculator. Do not substitute injection-unit melt-density assumptions.

Connect material identity to measured film performance

Carry the exact grade, lot, thickness, orientation, conditioning, and specimen preparation into the Film & Flexible Packaging Test Calculators. Do not compare reduced values without the full test basis.