Machine sizing
Clamp Tonnage Calculator
Estimate injection molding clamp force from projected area and cavity pressure.
Calculator category
Begin with machine sizing and process estimates, then connect results to material, output, and cost planning.
Machine sizing
Estimate injection molding clamp force from projected area and cavity pressure.
Machine sizing
Calculate injection molding shot weight including cavities, runner, and cushion.
Machine sizing
Convert injection molding shot weight to melt volume.
Machine sizing
Estimate total projected area for an injection mold.
Process
Calculate total cycle time and cooling share.
Process
Estimate cooling time using a flat-wall heat-transfer model.
Production
Calculate injection molding production output from cycle time.
Mold planning
Estimate a minimum cavity count from demand and available time.
Mold planning
Calculate nominal cavity size from part dimension and linear shrinkage.
Materials
Calculate resin mass from volume, density, and cavities.
Costing
Estimate resin material cost per molded part.
Quality
Calculate manufacturing scrap rate and yield.
Production
Calculate time-based injection molding machine utilization.
Costing
Calculate tooling and maintenance cost allocated to each part.
Machine and mold screen
Do not treat a single capacity number as machine selection. Geometry, injection-unit volume, thermal behavior, and good-output assumptions have different sources and different failure modes.
Use CAD projection normal to mold opening, including runner projection, plus a justified cavity-pressure basis.
Next calculationProjected Area → Clamp Tonnage; separately verify tie bars, platens, mold height, and ejection.
Build mass from cavities, cold runner or sprue, and cushion; identify the resin and machine rating basis.
Next calculationShot Size → Shot Volume; then use the machine data sheet rather than a universal PS rating.
Use the controlling wall, grade-relevant thermal inputs, ejection criterion, motion, and automation within one cycle boundary.
Next calculationCooling Time informs Cycle Time; validate with ejection, dimensional, and surface-quality evidence.
Use credible cycle, cavities, availability, rejects, material allocation, and demand period on the same production definition.
Next calculationParts Per Hour, Cavity Count, Scrap Rate, and cost tools reveal different constraints.
The linked guides explain the pressure, cooling, shot-capacity, and cost assumptions that need a source or trial check.
Phase 3 reference tools
Mold geometry
Cold-runner volume from circular runner diameter and total centerline length.
Materials
Cold-runner mass from runner volume and the stated material density.
Mold geometry
Estimate the volume of a tapered circular sprue as a frustum.
Injection unit
Convert a documented shot volume to an ideal screw-forward stroke.
Injection unit
Compare a planned shot volume with a documented usable injection-unit volume.
Injection unit
Estimate barrel residence time from barrel melt mass, shot mass, and cycle time.
Process
Estimate recovery time from shot volume and measured plasticizing rate.
Process
Estimate cavity fill time from total cavity volume and volumetric injection rate.
Machine fit
Screen a mold footprint against machine platen dimensions, including rotation.
Machine fit
Check the remaining width and height clearance inside a four-tie-bar opening.
Machine fit
Check whether a mold height lies inside the machine’s stated height range.
Production
Estimate good parts per shift from cycle time, cavities, uptime, and scrap rate.
Production
Estimate good-part capacity using availability, performance, quality, cycle, and cavities.
Quality
Convert gross molded output and scrap rate into expected good output.
Materials
Calculate virgin and regrind mass for a planned blend percentage.
Materials
Build an explicit total-blend, base-resin-addition, or active-content recipe and report both ratio conventions.
Materials
Estimate virgin resin purchase mass and package count for a production order.
Costing
Allocate machine-hour cost to one molded part using cycle, cavities, and uptime.
Costing
Calculate the sales volume needed to recover a fixed tooling investment.
Connect cooling-time estimates to circuit flow, thermal load, chiller capacity and measured validation.
Build controlled molding-study evidence from fill behavior through cavity balance, pressure demand, gate seal and repeatability.
Energy operations
Carry meter readings, production mass, idle power, and startup loads into traceable operational decisions.
Before mold design
Measure CAD features, apply source-bounded references, and preserve the flags for formal moldmaker review.