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Plastic film · Laboratory data reduction

Plastic Film Tensile Strength & Elongation Calculator

Reduce thin plastic film tensile force, width, thickness, gauge length, and extension to tensile strength and elongation at break.

Formula and method

Original cross-section (mm²) = width (mm) × thickness (µm) ÷ 1,000. Tensile strength (MPa) = maximum force (N) ÷ original cross-section (mm²). Elongation (%) = extension at break ÷ initial gauge length × 100.

Inputs and units

Enter the specimen width and average thickness represented by the test strip, the initial gauge length, maximum tensile force, and extension at break. Keep machine direction or transverse direction, specimen type, test speed, conditioning, grip separation, and failure location with the record.

Worked example

A 15 mm-wide, 50 µm-thick strip with 50 mm gauge length, 30 N maximum force, and 40 mm extension gives 40 MPa tensile strength and 80% elongation.

When to use it

Use after a thin-film tensile pull to check data reduction, normalize force for specimen section, or compare repeated specimens on one documented test basis.

How to interpret the result

MPa is numerically equal to N/mm². Compare results only within the same material direction, specimen geometry, conditioning, strain-rate, gripping, and result definition. Keep individual replicates and failure observations.

Assumptions and limitations

This arithmetic does not correct for thickness variation, grip slippage, breaks at the jaw, preload, machine compliance, strain measurement method, anisotropy, or yield-versus-break definitions. It does not determine conformance.

Validation guidance

Verify width and thickness with calibrated devices, confirm the gauge basis used by the extension channel, reject or flag invalid break locations under the governing procedure, and independently reproduce one specimen calculation.

FAQ

Can I compare machine-direction and transverse-direction results directly?

Treat them as separate populations. Film orientation often makes direction a primary part of the test identity.

Sources

ASTM D882: Tensile Properties of Thin Plastic Sheeting